Metal Foam Heat Exchanger

Material: copper, pure copper
Thickness: 0.1-35mm, can be customized
Aperture: 0.1-10mm
Porosity: 60-98%, can be customized
Through Porosity: ≥98%, can be customized
Bulk Density: 0.1-3.0g/cm³, can be customized
PPI (number of holes per inch): 5-150
Size: various sizes and shapes can be customized
Heat Transfer Coefficient: >6w/(m2k)
Mechanical Strength: ≥2.5MPa
Tensile Strength: 5-18KPa

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Description

Product introduction

Metal foam heat exchangers are an excellent heat transfer medium due to their large specific surface area and high thermal conductivity. They provide superior thermal management compared to conventional fins and heat sinks.
Our metal foam products consistently perform well in indicators such as purity, size, strength, density, and porosity, making them suitable for diverse applications.

Main feature

The density of metal foam heat exchange can be adjusted by varying the weight of the product, which can be manufactured with different porosity to meet the specific requirements of different application scenarios.
It is manufactured using a polyurethane sponge as the skeleton material, then plated with copper and finally sintered.

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Product parameter

Thickness	0.1-35mm, can be customized
Aperture	0.1-10mm
Porosity	60-98%, can be customized
Through Porosity	≥98%, can be customized
Bulk Density	0.1-3.0g/cm³, can be customized
PPI (number of holes per inch)	5-150
Size	Various sizes and shapes can be customized
Heat Transfer Coefficient	>6w/(m2k)
Mechanical Strength	≥2.5MPa
Tensile Strength	5-18KPa

Component Content
Element	Cu	Ni	Fe	S	C	Si
Guideline(ppm)	Balance	0.5~5%	≤100	≤80	≤100	≤50

copper foam metal

product key technologies

01.

The Substrate Electroplating Process

1. PU Sponge

2. Cleaning Treatment

3. Conductive treatment

4. Shearing and Electro-plating

5. Sintering

6. Porous metal foams

02.

Personalized Service

The material's filtration and flow characteristics can be precisely controlled due to its PPI range of 5 to 150 and pore size range of 0.1mm to 10mm. Our commitment is to provide customers with innovative, high-quality porous materials that meet a wide range of industrial and commercial needs. Our products deliver superior performance and durability.

Product application

Metal foam heat exchanger is highly conductive to both heat and electricity, making them ideal for use as electrode substrate in lithium-ion batteries, fuel cells, nickel-zinc batteries, and as electric double-layer capacitor electrode materials.
It can be used as heat sink materials, heat absorption materials, chemical catalyst carrier materials, electromagnetic shielding materials, filtration materials, damping materials, battery electrode materials, deadening materials, and high-quality decorative materials.
We are also happy to work with you to customize our products, such as PPI, thickness, and size.

Be used in a wide range of industries.

Conductive Device

Buffer Device

Heat Conducting Device

Electrode Material

Heat Exchanger

Heat Sink

Packing & delivery

Packing Details

The products will be packed with waterproof paper or a weave bag and then placed into pallets or wooden cases.

Spool wire or ribbon products will be packed with plastic film and standard cardboard boxes before being placed into pallets or wooden cases.

We offer packaging solutions that can be tailored to meet our customers' specific requirements. Our team is equipped to select the most suitable transportation vehicles, taking into account the specific packing conditions.

Delivery Time

15-20 days after confirming the order, the specific delivery date of metal foam heat exchanger products should be based on the production season and order quantity.

product-1000-780

Why choose us

▶Reliable product quality and reasonable price for our customers to provide the best products and high quality pre-sale service.

▶Pre-sale service :design according to your requirements, guidance for application, consultation and recommendation.

▶From product development and design, manufacturing, marketing and sales to pre-sale service, are professionals in the relevant work.

▶OEM&ODM available, manufacturing and sales one-stop service

▶Supported by ISO9001, QC team and R&D department

▶With abundant production experience, we have our own factory to ensure the best quality products are manufactured.

FAQ

do you have any question?

What is the delivery time after payment?

Usually it takes 3-5 days if the goods are in stock or 15-20 days if they are customized.

Are you a factory/manufacturer or a distributor?

We are a direct factory that owns production lines and employs workers. Our operations are flexible, and you do not need to worry about extra charges from middlemen or traders.

Can the products be customized?

All products can be customized to meet your specific requirements.

Can I get free samples?

If the sample is available, it can be provided for free. If the sample is unavailable, customization is required.