Conductive
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Conductive

Conductive Sponge

Thickness: 0.1-15mm
LE/PPI: 46-62LE/80-135PPI
Density: 28-60kg/m³
Width: >1030mm
Color: silver Gray
X-Y axis resistance: ≤0.5Ω
Z-axis resistance: ≤0.1Ω
Shielding performance: 40(Min)10Mhz-18Ghz/60-90dB
Temperature resistance range: -40°C/+80℃
Component content: polyurethane sponge 64-87%, metal nickel 13-36%

Description
Product introduction

 

  • The conductive sponge is a polymer foam sponge that uses chemical or physical methods to coat the sponge substrate with a thin metal layer, achieving conductivity. The metal layer is then plated through the galvanic method to enhance the material's conductivity and shielding properties.

  • Conductive sponges are divided into high density and low density according to different substrates to meet the specific requirements of different applications. The high density conductive sponge has better elasticity and has high compression set. The low density conductive sponge has a thinner thickness to meet the ultra-thin trend in electronic devices.

Main feature
  • Conductive layer material can contain pure nickel, copper-nickel, copper-silver, nickel-silver, etc;
  • The product has good electrical conductivity in the X-Y-Z axis direction, low contact resistance and high shielding energy efficiency, excellent elasticity, and elastic recovery performance;
  • Through the product life ageing test to determine the excellent reliability and stability;
  • Excellent bonding performance, all kinds of materials can be applied (such as conductive non-woven fabric, conductive copper foil, conductive aluminium foil, conductive mala, conductive grid yarn and conductive plain/mesh fabric materials). There will be no chip removal in the stamping process.
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20240611140049
Product parameter

 

Project

Performance Parameters

Standard Method

Thickness

0.1-15mm

FMT-QC-SOP-004

LE/PPI

46-62LE/80-135PPI

FMT-QC-SOP-004

Density

28-60kg/m³

FMT-QC-SOP-004

Width

>1030mm

FMT-QC-SOP-004

Color

Silver Gray

-

X-Y axis resistance

≤0.5Ω

MIL-G-83528C

Z-axis resistance

≤0.1Ω

GB/T 35674

Shielding performance

40(Min)10Mhz-18Ghz/60-90dB

ASTM D4935

Temperature resistance range

-40°C/+80℃

ASTM D476

Component content

Polyurethane sponge 64-87%

-

Metal nickel 13-36%

-

 
 
product key technologies
product-700-443
01.

The substrate electroplating process

1. PU Sponge

2. Cleaning Treatment

3. Conductive treatment and electro-plating

4. Conductive Sponge

02.

Custom service

The product can be die-cut into different shapes and specifications according to customer drawings, and is suitable for various scenarios such as shielding, conductive and grounding, etc.

2
Product application

 

  • Conductive sponge is a shielding, conductive material that is widely used in ultra-thin mobile phones, smart bracelets, portable devices and other small electronic devices. Its applications include electromagnetic shielding, heat absorption, conduction, dissipation and so on.

  • It is also used in larger electronic equipment to cushion the gap between components to help shield against electromagnetic interference.

  • This material is a new three-dimensional conductive material with good conductivity. It can also be used to make catalytic supports and electromagnetic shielding materials.

  • Due to its connected pore structure and high porosity, it has high air permeability, a high specific surface area, and capillary force. It is used as a functional material for producing separation, catalysts, batteries, and more. Additionally, it is widely used for energy harvesting due to its light weight, high porosity, and good stability.

Be used in a wide range of industries.

 

4

Communication equipment

1

Gaming equipment

2

Display device

3

Shielded shelter

4

Electromagnetic shielding tent

5

Military camouflage of tactical targets

Packing & delivery

 

Packing Details

  • Standard export packing: Internal anti-collision protection, external export wooden box packing.

  • We will find the most suitable way for our customers, whether that be by express, air or sea.

  • Responsible for the damage during transportation, the damaged part will be replaced for you free of charge.

  • We offer packaging solutions that can be tailored to meet our customers' specific requirements. Our team is equipped to select the most suitable transportation vehicles, taking into account the specific packing conditions.

 

Delivery Time

10-15 days after confirming the order, the specific delivery date of EMI conductive foam products should be based on the production season and order quantity.

product-1024-768

company profile
product-706-530

About Our Company

Our company was founded in 2015, it's a new materials industry with capabilities on independent R&D, production and sales as one. Which specializes in R&D and production of metal foam materials, EMI shielding materials and surface electroplating metal materials for many years. Our R&D team is composed of academicians and experts from domestic metal foam professionals.

After many years of efforts, we now own our own intellectual property rights in the production of high purity and high porosity metal foams.

Our metal foams are widely used in filtration, shielding, catalyst support, integrated electronics, lightweight vehicles and engineering equipment, aerospace and other fields.

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FAQ
Customized-Shapes-EMI-Shielding-Insulation-Conductive-Foam

01.Are you a factory/manufacturer or a distributor?

We are a direct factory that owns production lines and employs workers. Our operations are flexible, and you do not need to worry about extra charges from middlemen or traders.

02.Can I get free samples?

If the sample is available, it can be provided for free. If the sample is unavailable, customization is required.

03.What is the delivery time after payment?

Usually it is 3-5 days if the goods are in stock. or it is 15-20 days if it is custom made.

04.What is your minimum order quantity?

Actually there is no MOQ for our products. But usually we recommend a quantity based on the price which is easy to accept.

05.Can products be customized?

Yes, all products can be customised according to your requirements.
company advantage

01

As a manufacturer, we offer competitive factory prices.

02

Our professional R&D team can customize products to meet individual requests.

03

Our scientific and strict management ensures high quality, efficiency, and stable supply.

V1
cooperative partner

We are looking for a cooperative partner to expand our business.

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