Reticulated Metal Foam

Material: iron-nickel composite material, nickel-copper composite material, iron, nickel, copper
Thickness: 0.1-35mm
Aperture: 0.1-10mm
Opening rate: ≥98%
Porosity: 60-98%
Size: various sizes and shapes can be customized

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Description

Products introduction

Reticulated metal foam is a highly porous, lightweight material characterized by a three-dimensional interconnected network of metallic ligaments and open cells. Unlike traditional closed-cell foams, its "reticulated" structure (derived from the Latin *reticulum*, meaning "net-like") provides exceptional permeability, high surface area-to-volume ratio, and tunable mechanical properties. Typically fabricated from metals like aluminum, nickel, copper, or titanium, it combines the intrinsic benefits of metals (e.g., thermal/electrical conductivity, strength) with the unique advantages of foam architectures.
Reticulated metal foam is manufactured using a polyurethane foam matrix, which is then subjected to a series of processes, including a conductive treatment, electrodeposition, metal heat treatment and a range of other techniques.
Its unique reticulated structure provides a large surface area and excellent energy absorption, making it an ideal material for a range of applications, including heat exchangers, filters, catalyst carriers, battery electrodes, sound and vibration damping, and lightweight structures.

Main feature

Our reticulated metal foam is available in various aperture, density and geometry options to meet the specific requirements of different applications.
Iron-nickel alloy, iron, nickel, copper, and other multi-element reticulated metal foam also have excellent vacuuming performance, which is widely used in industrial dust removal.
Our reticulated metal foam is a widely used and efficient material, which is used in a variety of industries.

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Product parameter

Material	Iron-nickel composite material, Nickel-copper composite material, Iron, Nickel, Copper
Thickness	0.1-35mm
Aperture	0.1-10mm
Opening rate	≥98%
Porosity	60-98%
Size	Various sizes and shapes can be customized

product key technologies

01.

The Substrate Electroplating Process

1. PU Sponge

2. Cleaning Treatment

3. Conductive treatment

4. Shearing and Electro-plating

5. Sintering

6. Porous metal foams

02.

Personalized Service

The material's filtration and flow characteristics can be precisely controlled due to its PPI range of 5 to 150 and pore size range of 0.1mm to 10mm. Our commitment is to provide customers with innovative, high-quality porous materials that meet a wide range of industrial and commercial needs. Our products deliver superior performance and durability, whether you require high porosity materials for filtration, separation or structural applications.

Product application

Thermal Management

- Heat Exchangers: Enhances heat transfer in radiators, electronics cooling systems, and aerospace components.

- Phase Change Material (PCM) Supports: Stabilizes PCMs in thermal energy storage systems (e.g., solar energy).
Energy Absorption

- Impact Protection: Used in automotive crumple zones, military armor, and helmet liners.

- Acoustic Damping: Reduces noise in industrial machinery and transportation systems.
Catalysis & Filtration

- Catalytic Substrates: High surface area supports catalysts in chemical reactors or exhaust systems (e.g., automotive catalytic converters).

- Filters: Removes particulates or impurities in high-temperature gas/liquid streams.
Biomedical Engineering

- Bone Implants: Mimics trabecular bone structure, promoting tissue ingrowth (e.g., titanium foam for orthopedic applications).

- Drug Delivery: Porous structure allows controlled release of therapeutic agents.
Energy Storage & Conversion

- Battery Electrodes: Enhances ion transport in lithium-ion or fuel cell electrodes (e.g., nickel foam in batteries).

- Hydrogen Storage: Acts as a scaffold for hydrogen-absorbing materials.
Aerospace & Automotive

- Lightweight Structural Components: Reduces weight in aircraft panels or car frames without sacrificing strength.

- Flame Arrestors: Prevents flame propagation in fuel systems.
Consumer Electronics

- EMI Shielding: Protects devices from electromagnetic interference.

- Heat Sinks: Cools high-performance CPUs and GPUs.

Be used in a wide range of industries.

Heat Dissipation in Electronics

Automotive Exhaust Filtration

Buffer And Shock-absorbing Device

Electrode Material

Grit Filter Filters

Commercial Kitchen Hood Grease

Packing & delivery

Packing Details

Our standard export packing is as follows: internal anti-collision protection, external export wooden box packing.
We can supply express, air, and sea, and will find the most suitable way according to customer requirements.
We accept responsibility for damage incurred during transportation. In this condition, we will replace the damaged part free of charge.
We offer packaging solutions that can be tailored to meet our customers' specific requirements. Our team is equipped to select the most suitable transportation vehicles, taking into account the specific packing conditions.

Delivery Time

15-20 days after confirming the order, the specific delivery date of reticulated metal foam products should be based on the production season and order quantity.

product-1000-780

Why choose us

As a manufacturer, we offer competitive factory prices.
Our professional R&D team can customise products to meet individual requests.
Our scientific and strict management ensures high quality, efficiency, and stable supply.

We take great pride in the pore properties and packing density of our porous materials. Our products offer exceptional consistency and uniformity in pore distribution, ensuring reliable and predictable performance across a range of applications. We recognise the significance of porous material quality and performance.

Consequently, we invest in cutting-edge manufacturing processes and quality control measures to guarantee that our products meet the highest standards.